Get in touch. Over 700 employees in more than 190,000 square feet facilities are committed to top quality standards. *Cable assembly designers typically specify different color wires to ensure the line operator inserts the correct crimped lead into the correct housing silo. Our technicians crimp, solder, and terminate cables to IPC/WHMA-A-620 standards and are trained to monitor every step of the termination process to The Process of Cable Assembly Molding For clients who truly understand the process of cable assembly molding, which can include cost advantages over a fully mechanical approach, the selection of a vendor is the key to procuring a robust and reliable product. The assembly of your specialty cable and connector happens with our termination team. a group of wires or cables that are organized and integrated into a single unit. It helps in fitting the wires as per the exact space requirements so that they can coexist with We custom create your cable assemblies and are proud to offer specialized branding and print on wire. We focus on the high-quality production of cable and wiring systems that perform reliably in various environments. Cable Assembly Process - manufacturer, factory, supplier from China. Fans. We assemble ribbon wire and discrete wire assemblies with diameters from 0.05 to 1.0 mm2 (18 30 AWG) and offer fully automated, semi-automatic, and manual cable assembly depending on your need of prototypes, pilot series, or large-scale production. The cables should be cut to the exact length. This slight variation might result in an unwelcome disruption to your production process. Recently, we were tasked with creating durable custom overmolding for a high-tech agricultural project. The first, and most important step, of any electrical manufacturing process is pre-planned design. Military. Lowers cable assembly cost by reducing wire inventory needs. Industrial Cable Assembly Process. The Cable Assembly Overmolding Process The Cable Assembly Overmolding process begins with a soldered cable and PCB, or smart cable, previously assembled as part of our turnkey One of the most popular coatings is tin, which is used to retard the corrosion of the bare copper, is the least expensive coating, and aids in the termination process. Our Cable Assembly Customization Process Important at this stage. crimping process runs. Termination. The wires must be cut to the right length and breadth using a cutting machine. Connect Group takes care of the entire logistics process. 421 West 900 North; North Salt Lake, UT 84054; The Assembly Process. Cable assemblies are frequently confused with wire harness. Wire harness often protect and organise a group of cables and wires, whereas cable assemblies firmly tie several covered wires with a covering to provide robust protection suitable for more demanding conditions. In industrial as well as other This is an automated process that uses cutting machines to produce wires of precise length in a bulk quantity. Cable Assembly Manufacturing. Automotive OBDII Cable. While there is some variation from one assembly to the next, in general, the cable assembly process starts with gathering the appropriate collection of wires Wire Harness Manufacturing Step by Step Process: Step 1: Design. When it comes to building high-quality cable assemblies, extrusion is a crucial piece of the manufacturing process. Manual assembly is still the most common method for wire harness manufacturing because routing cables or wires through sleeves is an extremely delicate process. Manual operations for wire harness assembly include: Crimping terminals onto wires, which sometimes requires multiple crimping operations Take advantage of our 30 years of experience and let us think about packaging that protects your product - without going overboard in overly strict requirements. Our Depending on the application, The following procedure has the purpose to define requirements for cable assembly process in accordance to IPC standards, Wittur norms and best practices from different wire harness manufacturers. Our custom overmolded cable assemblies have been utilized across a variety of industries, including: Medical. However, minor process adjustments can solve the issue and, happily, make for a more robust process. Epoxy Use in the Fiber Optic Cable Assembly Process: FAQs. Custom Medical Cables. Molded Cable With Waterproof Connector. We strive to develop innovative solutions for strategies in cable assembly, high quality assurance, cable tooling enhancement, and overall wire harness process improvement. Our finishing and assembly services include wire cutting, stripping, and terminating, as well as tin and solder services.Also, we offer specialized services such as hot stamping and labeling wires or The assembly and manufacturing of fiber optic cables, for example, is a process that relies on adhesive dispensing solutions to make a superior product. 26 Pin Industrial Connector Wire Assemblies. We are fully committed to delivering our clientele with competitively priced good quality items, prompt delivery and experienced support for Industrial Cable Assembly Process, Industrial Medical Cables Lemo Connectors. Cable cutting process; 3.2 Crimping process 3.3 Connector assembly process 3.4 Splicing: crimping, welding, soldering 3.5 Inspection Once you are done with Starting Off Right with Custom Cable Extrusion. Medical Surge Protector Cables. This is why most Cable Assembly Houses will implement some method of evaluating newly-stripped fibers to help ensure no unseen damage has been done during the stripping process. Our Custom Cable Assembly Process The cable assemblies we produce use exceptional quality parts and undergo testing to ensure adherence to the customers drawings Overmolded Cable The same goes for developing a cable and harness assembly. High-Voltage Receptacle . The Boeing Company is seeking Assembler Installer Cable Center Systems to join our teams supporting Boeing Commercial Airplanes in our Renton location in Washington State! Manual assembly is still the most common method for wire harness manufacturing because routing cables or wires through sleeves is an extremely delicate process. The way in which your product is used often has consequences for the way in which it must be packed. The first step in our cable assembly customization process is meeting The Process of Cable Assembly Molding For clients who truly understand the process of cable assembly molding, which can include cost advantages over a fully mechanical approach, Manual Contact Us. This is an exciting opportunity to assemble and install pulleys and rig cables for major flight controls. Ribbon Cable. A cable assembly can be defined as a collection of wires and/or cables grouped into a single unit with connectors attached at both or either end. Process. Ready to start your project? Cable-Assembling Planned for Success A well thought out, fully-automated cable assembly strategy begins at the product development stage and will consider the specific default and Epoxy dispensers are used to create materials used in countless applications. Top quality, tested equipment, ongoing training and the latest technologies allowed our cable assembly and wire harness manufacturing process to achieve one of the highest marks in the industry. Lowers cable assembly cost by reducing production time. What happens if your cable assembly process has been very specifically tailored to a given batch of epoxy and a new batch has slightly different properties? Extrusion Our facility uses state-of-the-art equipment to process orders. Micro Soldering Process . Well, to get that neat, organized box, theres a whole string of wires and cables running from different components to that one central hub. All those wires and cables are meant to transmit electrical power and certain signals, and the whole system together is known as the cable assembly. No matter what stage of the design process youre at, whether it be initial project sketches or fully defined design solutions, our experienced cable assembly engineers will work with you to help Meet With the Client.
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